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Air Pollution From Combustion Facilities

A second category of major stationary sources is made up of facilities that burn material for energy, waste disposal, or both. Utilities, waste incinerators, industrial boilers, and cement kiln facilities are the major examples of combustion sources of air pollution. Because these facilities burn materials at very high temperatures, they emit chemicals and gases that sometimes result in dangerous chemical reactions. Many of these facilities – particularly utilities – were built before 1971 and had been "grandfathered" from some air pollution control requirements under the Texas Clean Air Act. However, legislative changes enacted in 1999 forced utilities to apply for permits and commit to reducing emissions of sulfur dioxide and nitrogen oxides, while another legislation passed in 2001 forced all remaining facilities to apply for permits (Footnote: 76th Legislature, SB 7; 77th Legislature, HB 2912).

CRITERIA AIR EMISSIONS (IN TONS) FROM MAJOR POWER PLANTS
IN TEXAS BY FUEL TYPE, 2000

FUEL TYPE

PM -10

SULFUR DIOXIDE

NITROGEN OXIDES

VOLATILE ORGANIC COMPOUNDS

CARBON MONOXIDE

TOTALS

Coal

9,884

224,796

113,437

1,260

16,495

365,872

Lignite

8,284

325,305

113,963

1,228

7,496

457,276

Coal & Lignite

18,168

 551,101

 227,399

2,489

 23,992

 823,148

Natural Gas & Co-generation

5,697

8,549

157,704

3,713

41,200

216,863

Nuclear

1

1

39

2

10

53

Totals

23,865

559,651

385,142

6,203

65,202

1,040,064

Source: Texas Commission on Environmental Quality,,
2000 State Summary of Emissions Database, July 2002.

Data comes from 131 plants reporting to the Texas Emissions Inventory and does not include some smaller generating plants.

Texas is home to some 175 electric utilities operating 437 generating stations.* About 39 percent of the state's electricity is derived from coal and lignite,  about 32 percent comes from natural gas, and the remainder comes from industrial and other non-utility co-generation (18.6 percent), hydroelectric power (0.3 percent), nuclear power (10 percent), and renewable energy sources (less than 1 percent).(U.S. Energy Information Administration, Electric Power Industry Generation by Energy Source, 1999, information from website, www.eia.doe.gov)* It is important to note that almost all of the industrial co-generation sources rely on natural gas as the primary fuel, making natural gas -- at about 52 percent -- overall the largest energy source in Texas. Electric utilities that use western coal or Texas lignite coal as their combustible material pump millions more tons of carbon dioxide, carbon monoxide, sulfur dioxide, and nitrogen oxides into the atmosphere than do those using natural gas or a combination of petroleum and natural gas. Recently a number of wind farms have been built in West Texas as utilities meet a legislative requirement to have 3 percent of the total energy come from renewable resources. The Energy section of this website provides more information on these clean energy alternatives.

Four of the top five facilities in Texas that released the largest volume of criteria pollutants in 1997 are coal- or lignite-fired electric power plants.* The fifth facility -- an Aluminum Company of America (ALCOA) plant in Milam County -- consists of an aluminum smelter factory and the coal-fired power plants used to run it.* Information from EPA studies indicates that electric generating plants are significant emitters of air toxics such as mercury, arsenic, nickel, hydrogen fluoride, and hydrochloric acid, among others.* In the 1998 reporting year, electric utilities were required for the first time to report toxics emissions and transfers as part of the Toxics Release Inventory Program. Texas electric utilities reported releasing 7.5 million pounds of toxics to the atmosphere in 1999, and 14.9 million pounds of toxics in 2001.*

Most of the major utilities in Texas that emit the largest amounts of nitrogen oxides per year are located outside ozone non-attainment areas. Nonetheless, the nitrogen oxides emissions, as well as the ozone formed as a result of such emissions from power plants, can be carried by prevailing winds up to 500 miles and can increase background levels of nitrogen oxides and ozone in nonattainment areas in Texas and other states as well.* This regional ozone problem is just beginning to be understood. In addition, fine particulates formed from nitrogen oxides and sulfates from sulfur dioxide emissions can travel even farther and are believed to contribute to visibility impairment throughout Texas, including in Big Bend and Guadalupe Mountains..* The state is currently working in conjunction with eight other states to address regional haze impacting visibility in the national parks and wilderness areas.*

Waste incinerators are another source of combustion-generated air pollutants. Both municipalities and industries sometimes incinerate a variety of wastes as a means of reducing their volume and generating energy. There are currently some 30 permitted hazardous waste incinerators in Texas. These facilities are operated by large corporations, chiefly to dispose of their own wastes. Four of the facilities in Texas have permits to be commercial waste incinerators, accepting liquid wastes from both in-state and out-of-state generators. Others are "captive" facilities which only accept waste from their own companies.

Cement plants are another source of combustion pollution. Traditional cement production -- where natural gas, coal, or fuel oils are used to heat the kiln -- can cause air pollution problems during the combustion process itself, which produces air pollutants such as carbon monoxide, sulfur dioxide and particulate matter, and some toxics. However, one cement company in Texas --TXI Inc. -- is also burning a wide variety of hazardous wastes to fire its kilns. This "alternative" production process is controversial because of the possibility of increasing emissions of criteria air pollutants as well as toxic emissions. New contaminants, known as Products of Incomplete Combustion (PICs) also are produced during the burning of hazardous wastes in the cement kiln and released into the atmosphere through stack emissions. These products include highly toxic compounds known as dioxins and furans – types of endocrine disruptors -- which are formed when hazardous and other wastes that contain chlorine are burned. But even cement plants burning traditional fuels also can release dioxins. These compounds are also a concern in municipal and industrial waste incineration. However, the emissions of air pollutants and toxics depend upon the fuel type, pollution control equipment and temperature at which the fuel and cement inputs are burned making direct comparisons between cement operators challenging.

In 1991, citizen groups in Midlothian, near Dallas, expressed concerns about health effects from the burning of hazardous wastes in three cement-making facilities -- TXI, Holcim and North Texas Cement --  and the dumping of cement-kiln ash in quarries. At that time, two of the three cement-kiln plants in the Midlothian area were burning waste-derived fuels, while a third was burning tires.* Presently, only Texas Industries in Midlothian is burning hazardous waste, and, despite citizen opposition and a hearing, in 1999 the state issued a permit that potentially doubles the burning of hazardous waste by the facility. In addition, TXI has applied for a permit modification and has conducted test burns to once again burn tires at its facility, as have several cement plants throughout the state in an effort to dispose of hundreds of thousands of tires around the state. TXI is the leading releaser of toxics and one of the leading releasers of criteria pollutants to the atmosphere among cement operators.

CRITERIA POLLUTANTS IN TONS, 2000, AND TOXIC AIR EMISSIONS IN POUNDS
FROM CEMENT PLANTS IN TEXAS, 2001

FACILITY

COUNTY

PM10

SULFUR OXIDES

NITROGEN OXIDES

ORGANIC COMPOUNDS

CARBON MONOXIDE

TOXICS (lbs)

DIOXINS (grams)

TXI

Ellis

309

6,302

4,515

73

818

936,373

0.7

Holnam

Ellis

200

4,483

3,475

614

4,383

170,731

1.3

NTCC

Ellis

505

4,368

2,905

13

530

96,807

0.1

Capitol

Bexar

170

2,293

2,204

441

772

52,892

0.1

Lehigh

Hays

464

1,822

2,628

186

5,528

26

3.1

CEMEX

Comal

179

71

2,961

43

1,617

60

1.3

Alamo

Bexar

115

1

2,527

33

1,133

34

0.2

TXI

Comal

137

16

1,253

54

694

5,482

2.3

CEMEX

Ector

283

329

1,789

120

1,316

76,675

1.2

Lone Star

Nolan

155

139

1,217

47

252

7,718

2.3

Lehigh

McLennan

NR

456

836

NR

NR

NR

NR

Sources: U.S. Environmental Protection Agency, 2001 Toxics Release Inventory Database, 2003. Criteria pollutant information from Texas Natural Resource Conservation Commission, 2000 Emissions Inventory, 2002.

Note: NR = not reported.

AIR QUALITY IN TEXAS:
1. The Need For Action
2. National Clean Air Standards
3. Federal Clean Air Act Compliance in Texas
4. Other Air Quality Issues
5. Mobile Air Pollution Sources
6. Major Stationary Sources of Air Pollution
7. Small Businesses and Minor Area Air Pollution Sources
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